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Prototype Gluing and its Role in Manufacturing of Packaging and Display

Every product requires a prototype. We provide solutions for this process.
June 17, 2025
Prototype Gluing
Ideas for streamlining the prototype production.

Developing a working, easily scalable prototype in print and packaging production requires a framework that includes a precise toolset for dieline design, glue path design and their later implementation. It is a challenging process, requiring careful planning and execution, yet almost every manufacturer considers carrying it out to some degree. Why?

Because prototyping is way more than testing – it helps in refining the final product, tweaking and optimizing its functionality, and in the end – provide savings for your company with a more robust design implementation.

Not only Packaging and Printing

With the increasing number of production workflows incorporating adhesives as means of bonding and assembly, it is also vital to introduce a prototyping solution that allows to develop new products with specific parameters, effectively iterate and scale up.

While simpler examples of industrial packaging use common templates that meet rudimentary requirements for logistics or e-commerce, there are so many cases when packaging manufacturers have to go out of the box, literally.  

In the case of POP/POS display gluing, where there is an even higher need for customization, prototyping is essential for delivering a very specific end result. The visual design of the end product should reflect the brand aesthetic, the target audience, the placement of display elements, and many other factors. At the same time, testing materials used, their durability, and bonding of substrates is critical as well. Having these matters addressed before the production launch guarantees a much smoother scale up process.

The need for prototyping with adhesives does not end there. From prefabricated EPS/XPS foam elements for construction, to gluing wood-based products, there are many ways of streamlining the prototyping stage, especially with FELIX GLUER.

Why FELIX GLUER glue plotters are perfect for prototyping


While the complimentary FG : PRO software provides an advanced management of glue path design and production process, there are software products more suitable for the preproduction workflow and structural design of glued elements, including industry standards like EngView Systems Packaging Suite, ArtiosCAD, or even Adobe Illustrator. This is where you create the dieline of prototype packaging.

Another great part of using FELIX GLUER technology is efficient scaling. Properly tested prototypes can now be scaled up for full production using the same settings you have already configured and saved in the FG : PRO suite.

Where FELIX GLUER shines the most is the implementation of prototype designs, leveraging plotter’s ultra-fast setup times, advanced optional equipment and a broad selection of glue heads and nozzles to fit particular project type.

Using external CAD files is easy in FG : PRO with a DXF, DWG and AI format integration. If the glue path design is created in the third-party software, it is possible to import that design together with the dieline. You can also modify it or create it from scratch in FG : PRO using our native CAD toolset for glue path design with abundance of features that speed up the whole process. We have recently shared a story about them, so why not catch a glimpse of the available options in the aforementioned article?

Short setup times are crucial for testing efficiency, allowing you to iterate faster and more consistently. Depending on the applied toolset, you will be able to complete the make-ready process in minutes, or even seconds.

Another great part of using FELIX GLUER technology is efficient scaling. Properly tested prototypes can now be scaled up for full production using the same settings you have already configured and saved in the FG : PRO suite. Outside of really high production runs, that should be a perfectly viable setup.

We also plan to introduce more prototype-oriented innovations in the near future to boost the process of designing glued products, in such areas as packaging and display. Stay tuned!

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Would you like to know more about our gluing solutions? Visit the dedicated page on our website, or simply get in touch with our team.

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